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On April 9, 2011, after more than one year of intense preparations, the Futian Auman GTL new energy-saving heavy truck digital factory was formally put into operation. So far, the annual production capacity of Foton Auman Heavy Trucks will reach 200,000 units, and the annual sales income will be 60 billion yuan, which has rightfully become the world's largest heavy truck production base.
It is understood that Foton Motors Auman GTL's new energy-saving heavy-duty digital factory is one of the key construction projects in Beijing in 2010. It is also the digital plant with the highest level of technology and the highest level of technology of Foton Motor. It is in line with the new trends in the development of Internet of Things technology. , Foton Motors laid an important piece for the development of the networking industry. From the start of the project on January 14, 2010 to the official start of production in 2011, Foton Motor continued to deliver the mission delivered by the Beijing Municipal Government and Beijing Automotive Group in an efficient and responsible manner with the industry-famous “Fukuda Speedâ€.
Meet the needs of domestic and foreign markets, build the world's largest digital factory
The industry is looking forward to the start-up of Futian Auman GTL's new energy-saving heavy-duty digital factory. Futian Auman GTL's new energy-saving heavy truck digital factory is destined to be different. It was born on the shoulders of two commercial vehicle giants, Foton and Mercedes. According to reports, Foton Motors Auman GTL's new energy-saving heavy-duty digital factory is Futian Automobile's new energy-saving technology, which follows the world's automobile manufacturing standards and is based on the existing Futian Auman Plant with 100,000 production capacity. The heavy truck digital factory was positioned in the international market and the intelligent model factory at the beginning of construction. The construction of the plant area also insisted on the intelligentization and digitization, and is a demonstration plant that adapts to the future Internet of Things and the development of the car network that Foton Motor will deploy.
It is understood that the Futian Auman Heavy-Duty Truck Plant (Phase I) in Huairou, Beijing was established in 2002. It is the most modern commercial vehicle production base in Asia with a total investment of 1 billion yuan. It has the stamping and loading required for the production of heavy trucks. Welding, painting, assembly of the four major production processes. Futian Auman's first-phase production base not only enabled Foton Motor to successfully enter the heavy-duty field and completed a leap in technology and industry status. At the same time, Foton Auman Heavy Trucks has become the most powerful contender and challenger in the heavy-duty truck industry in China. The sales volume in 2010 exceeded 100,000 units, becoming the most important profit growth point for Foton Motor.
However, the popularity of Futian Auman's products and the market demand for blow-outs gradually made the disadvantages of the capacity shortage of Auman Heavy Duty Truck increasingly prominent. In order to solve the contradiction between the growing market demand and the shortage of production capacity, Futian Automotive has built a world brand. The goal was realized as soon as possible. Foton Motor started construction of a new digital energy plant for Foton Motors Auman GTL's new energy-saving heavy truck in early 2010. The project investment was 2.6 billion yuan. It was positioned in the Foton GTL and the existing high-end product manufacturing base, and Foton Motors Auman GTL's new energy-saving. 70% of products produced by heavy truck digital factories will be sold abroad. The production capacity of Auman Digital Heavy Duty Truck is set to 80,000 units per year in two shifts, with a maximum capacity of 100,000 vehicles per year. The project was completed in December 2010. Up till now, Auman has formed the first heavy-duty digital factory in China with an annual production capacity of 200,000, world-class, and leading domestically. After the factory reaches production, it can increase sales revenue by 30 billion yuan, realize profits and taxes of 3.25 billion yuan, and create 3,100 new jobs.
Integrate with world standards to build a digital factory
The newly built Foton Motors Auman GTL's new energy-saving heavy-duty digital factory adopts international advanced production technology and world-class manufacturing processes. The factory mainly includes the final assembly department, coating department, welding shop, frame section (second phase), and RDC logistics. The inspection line and associated facilities are currently the production bases for heavy-duty vehicles with the highest equipment automation, the highest number of management, the most reasonable logistics, and the highest efficiency.
Among several major departments, the body part adopts high-precision welding fixtures and stable welding specifications. The welding fixtures are provided by Japan's Fuji Corporation; 30 sets of spot welding robots are used for the welding of the top cover assembly, the body assembly, and the rear enclosure assembly; The floor and cab assembly welding lines use reciprocating conveyor lines; KBK electric hoists are used for conveying between large work stations. The commissioning workshop in the testing workshop adopts the professional testing equipment provided by Germany Maha, and the testing ability ranks the leading domestic level.
The assembly and assembly line of the final assembly department is composed of a chassis assembly workshop and a final assembly and assembly workshop. Quality doors are set at the key positions of the assembly line, and inspection devices are installed to ensure product quality. All the tightening equipment is American Ingersoll Rand, and the key process pneumatic tools are all adopted by Yokota. product. The coating department also uses imported production lines from foreign companies; 16 robots are deployed. With water-based paint spraying ability, it can meet the requirements of European regulations. Advanced pendulum body transport mechanism. The body conveying structure has reached the domestic advanced level.
Futian Automobile Auman GTL's new energy-saving heavy-duty digital factory also uses intelligent information management technology to establish an intelligent digital factory area. Through the construction of an intelligent digital plant area, various resources, application systems, and various service facilities and environment inside and outside the company will be integrated and integrated. As one, all-round implementation of digital energy management, to provide enterprises with higher management efficiency, reduce energy consumption and more fully, so that companies in the green environmental protection and sustainable development.
Futian Auman GTL's new energy-saving heavy-duty digital factory adopts intelligent information management technology, which not only enables automatic monitoring of different equipment in various service facilities systems, but also enables management personnel to quickly and reliably realize comprehensive control and management of various types of information resources. It can realize the remote dispatching and command between different facilities and service systems in different areas within the company to meet the deeper level of intelligent monitoring and management requirements and information resources sharing within the company.
Through the use of the company's internal digital control center, information sharing, unified control, and real-time management of each system within the plant can be well achieved. In order to maximize the operational efficiency of all application systems and core equipment, reduce energy consumption, greatly reduce production and management of operating costs, increase output value, and maximize the efficiency of the company's innovation capabilities and market competitiveness, so that companies in a virtuous circle In the environment.
The high starting point and intelligent Fuman Automobile Auman GTL's new energy-saving heavy-duty digital factory not only laid the foundation for the car networking industry that Foton Motor will lay out, but also blew the clarion call for launching Foton Motors 2020 strategy. Future Futian Automobile will use this as The foundation has accelerated to become a world-class automotive company.