Model NO.: BOSJ-C
Customized: Customized
Advantage: Easy to Maintenance
Condition: New
Control System: PLC Control System
Production Speed: 20m/Min
Material of Roller: Gcr 15
Control Type: Auto
Place: Jiangsu
Trademark: BOSJ
Transport Package: Suitable Size Container for Machine
Origin: Jiangsu
HS Code: 8455212000
Perforated Cable Track Cable Tray Roll Forming Making Machine Factory Philippines
 Perforated Cable Track Cable Tray Roll Forming Making Machine Factory Philippines




1, Equipment capabilities
It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.
Product speed by punching: 2.55m/min
Continuous rollforming speed: 1015m/min
Material thickness: 1~2mm
Material require: Q235 cold roll steel
Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.
 
2, Main composition of machine
This unit consists of the decoiler, ML-900 flatting, punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.
 
Perforated Cable Track Cable Tray Roll Forming Making Machine Factory Philippines

3,Each part major technical parameters
3.1 Drive decoiler
  Material width:860mm
Material weight:6000kg
Material inner diameter:508mm
Material outer diameter:1200mm
Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor
      Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.
 
3.2 Flatting
Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
Flatting bound: material thickness 12mm, material width 100860mm
Drive power: 5.5kw frequency conversion electromotor
Speed reducer model: ZQ250
flatting speed:310 m/min
Parenthesis up and down a pair of fortified wheel
 
3.3 Continual punching mould
Amount: Each kind of width specification 1 set dies, total 6 sets
Die require: Cr12 quench
It finishes punching and cutting in one time.
 
3.4 Servo feeding Device
Servo electromotor power: 4.4kw
Multistage type feeding, memory ten group of memory functions
  Man-machine contact surface numerical control system
  Uses Mitsubishi servometer
 
3.5 Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.
 
3.6 Guider
   A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.
 
3.7 Main roll forming machine

Rack structure:Dragon Gate type memorial arch frame
forming frame: 22 sets
      Forming variety: bridge frame
material max width:860mm
material max thickness:≤2.0mm
forming width: 75-600mm
forming height: 50-100mm
The diameter of the roller axis: 85mm
Roll mould material: Gcr15,quenching treatment:HRC58-62°
Drive type:30kw frequency conversion electromotor, ZQ500 Main speed  reducer
Autocephaly distribute gear case
 
3.8 Electrical control
3.8.1 Main operation control cubicle
Amount: 1 set
Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)
PLC control: 1 set
8 inch liquid crystal touchscreens
All electrical element is the Mitsubishi original installation brand
3.9.2 Assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control styp: manual handle
 
4,Produce condition
capability: about 71.5kw
gas fountain: 0.9 cube/min
Production land area: 33m*3m
 
Perforated Cable Track Cable Tray Roll Forming Making Machine Factory Philippines

5,Machine Parameter

 
NO. Project Unit Parameter Remark

1		 Material Type High strength steel    
Strength of material sheet Map ≥350  
Thickness of material sheet mm 1.2~2.0  
2 Size of production mm      
Reference the picture		  
3 Production speed m/min Punching speed 4m/min
Forming speed 10m/min		  
4 Material of roller
 		   GCr15 quenching treatment  
5 Drive type   Gear   
6 Power kw About 75  
7 Electric control system   PLC variable frequency control  
8 Dimensions(Length*width*height) m 55X4X3.9  


 

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