Stamping die frame: the perfect combination of manufacturing process and market development
Stamping Mould base,Automotive Electromechanical Products,Non-standard Mold Insert processing and manufacturing,Data Cable Interface Shuaigang Mould Base (Yixing) Co., Ltd , https://www.shmouldbase.com
On October 30th, the reporter saw in the workshop of Samsung Precision Forging Gear Co., Ltd. in Qingdao, Shandong, that the workers performed a piece of product with good results. “The aftermarket precision forged gears produced by our construction machinery products set a record of more than 30 million units in monthly sales.†Xu Hongtao, director of the company’s office, told reporters, “The company's orders did not change during the busy season, and each production workshop took place in winter. It is changing from single shift to double shift."
Qingdao Samsung Precision Forging Gear Factory is the earliest enterprise involved in the auto parts industry in China. There are nearly 300 varieties of “Samui Brand†precision forging gears, covering more than 100 models. There are more than 180 domestic matching customers throughout the country. 28 provinces and cities.
It is not just Samsung that orders are busy and business is hot. Qingdao Zhangshi Machinery, a company specializing in the production of automobile piston rods, will have sales of 80 million units this year and an output value of 120 million yuan. The products will account for 70% of the domestic market share. Zhang Maoyin, head of the company, told the reporter that the company has recently established a new plant with an investment of 200 million yuan. Famous automakers such as BMW, Audi, and Volkswagen have used the parts and components produced by their companies and their products are in short supply.
Feng Qingcai, secretary general of the Jiaozhou Auto Parts Industry Association, told reporters that there are currently more than 100 auto parts companies in Jiaozhou, and the output value of each company is over 100 million yuan. Today, in Jiaozhou, the auto parts industry chain with more than 10 billion yuan worth of sales has been formed out of small parts. From screws to gears, from wipers to seals, from cars to trucks, a reasonable industrial chain of division of labor is gradually formed.
The USD 600 million Brazilian WHB auto parts project to be signed up and put into production will further promote the upgrade of the auto parts industry in Jiaozhou. It is understood that the company settled in Jiaozhou, the main production of differential box, speed box, bearing engine and other products, mainly for the German Volkswagen, Italy Fiat, the United States and other world-renowned car companies supporting.
With the increasingly perfect industrial chain, many companies have tightened the R&D clockwork and actively developed new markets. Take Qingdao Samsung Co., Ltd. as an example. Since May 2000, the company has invested heavily in product research and development. The national share of precision forging construction machinery differential bevel gears is about 70%, and three weeks of self-development and production Forging bevel gear is a domestic original, all exported to the United States.
In order to boost the development of the auto parts industry, Jiaozhou City has issued a number of incentive policies to provide more preferential treatment to the auto parts industry in terms of audit registration, credit, and information technology. At the same time, a special enterprise development fund of RMB 100 million will be set up to encourage enterprises to transform, upgrade and technologically innovate, and actively guide the industry associations to explore capitalized operations.
With the rapid development of manufacturing industry, stamping die frame as an important processing tool has been widely used in automotive, aviation, electronics and other fields. This article will introduce the basic concept, design principles, production process, market status and development prospects of stamping die frame in detail to help readers better understand this field.
First, the basic concept of stamping die frame
Stamping die frame is a kind of die frame for stamping processing, which is mainly composed of upper die, lower die, die handle, guide post, guide sleeve and other parts. The role of the stamping die is to ensure the accuracy and stability of the mold installation, and to facilitate the stamping operation. According to the processing needs, the stamping die frame can be divided into simplex die frame and multi-station die frame.
Second, the design principle of stamping die frame
The design principle of stamping die frame mainly includes reasonable structure, accurate size and high precision. The structural design needs to be optimized according to product requirements and processing equipment to achieve a smooth and efficient stamping process. Dimensional accuracy is strictly required to ensure the stability and service life of the mold. High precision can improve product quality and production efficiency.
Third, the production process of stamping die frame
The production process of stamping die frame includes three links: processing, assembly and inspection. The processing link includes material selection, cutting, grinding and other steps, requiring strict control of errors. The assembly process needs to ensure the precision and stability of each part. The inspection link tests the overall performance of the mold frame to ensure that it meets the requirements of use.
Fourth, the market status of stamping die frame
At present, the market competition is fierce, and price and quality have become the key factors for enterprise competition. Some large mold enterprises have strong R & D capabilities and technical advantages, can provide high-end stamping die products, the price is relatively high. Some small and medium-sized enterprises rely on the low price strategy to provide middle and low-end products. In general, the quality of stamping products on the market is uneven.