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Cylinder liner for Toyota 3L Engine OEM11461-54000/11462-54100
Specifications
Cylinder liner  features:Â
1.QS9000/ISO/TS16949Â
2.OEM for domestic main engineÂ
3.Process as per customer's sample
Other model liners:
EngineModel
OEM NO.
NISSAN
BD30T
11012-54T00
NISSAN
ED33
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NISSAN
FD6T
11012-25001
NISSAN
FE6T
11012-Z5518
NISSAN
ND6/NE6
11012-95001-2
NISSAN
ND6T/NE6T
11012-95065-6
NISSAN
PD6
11012-96000-1
NISSAN
RD8
11012-97001/11012-97025/11012-97063
NISSAN
RE8
11012-97118/11012-97161
NISSAN
TD27
11012-43G10
1- 8 production lines and strong casting ability for cylinder liners;Â
2- Wet and dry cylinder liners;
3- Slip Fit (F), Press Fit (SF);
4- Their diameters can range from 55 to 250mm;
5- Oxidation phosphor reason and the plasma, laser hardening;
6- DIN/ISO4383 and ISO/TS16949 certificated;
1)Wet cylinder
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The location bores and particularly the running surfaces in the cylinder block must be cleaned carefully and they must be undamaged. Corroded surfaces must be reworked (used flange liners and outer diameter oversize liners). As this is done, make sure that the liners moves in easily and that they take up the correct position (the projecting length of the liner must be in accordance with the regulations of the engine manufacture). After the liner has been installed with the seat rings that belong to it.
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(use slip agent), the cylinder diameter is to be checked particularly in the region of seal rings so as to determine whether any deformation has been caused by pinched sealing rings. Using the wrong sealing rings (wrong diameter/ wrong materials) can a narrowing of the cylinder which can lead to engine damage.The cooling system should be pressure tested after the liners have been installed so as to determine whether there is any leakage before the engine is started.
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2)Semi-finished cylinder liner
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The surface which supports the flange must be vertical to the location bore and it must be sufficiently and evenly beveled. If the liner flange is unevenly supported it can tear off. After the installation of the liner, which is only semi-finished in its inside diameter, this cylinder boring is finely bored and then finished by honing until it has the specified dimensions or, in the case of finely bored liner.It is only finished by honing (tolerance accordingly to DIN ISO H5). The surface of the liner must be flush to the sealing surface of the cylinder block, if necessary,the block surface and the liner must be finished by surface grinding.
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3)Finished Cylinder liner
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Before the liner is installed, the location bore in the cylinder block must be cleaned carefully and must be checked to ensure the accuracy of the dimensions and to determine whether any distortion has occurred. Out of center or damaged bores can be reworked for the installation of oversize liners. It is important for this that the locating bore is cylindrical, as this is what determines the geometrical shape of the inside of the pressed in, thin walled liner.
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4)Air cooling cylinder liner
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In accordance with the instructions from the engine manufacture, cast iron cylinders or light alloy cylinders are used.Â
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Light alloy cylinders are separated into several groups due to the small installation clearance in the standard cylinder dimensions
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 Cylinder liner which we can produce as follows:
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Model: OEM NO. :
 Forms
 Overall Size(mm)
 504L/404
 CLPG408401FG
 F/FÂ
 84*136
 504GLÂ
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 F/FÂ
 88*136
 504D Â
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 F/FÂ
 88*173
 206
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 F/FÂ
 75*135
 305
 CLPG407801FGÂ
 F/FÂ
 78*133
 405
 CLPG408301FG
 F/F
 83*141
 205D-309D-405D/1.8LTD
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 S/F
 79*154
 405 DIESELÂ
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 S/F
 82*154
 504D/505DT/604DT
 2.3LD/2.3LTD/2.5LD/2.5LTD
 S/F
 92*171
 XD90Â
 039WN15Â
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 90*193
 XUD9
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S/F
 82*153.
Name of MaterialC
S
Si
P
Mn
Cr
B
Cu
Ni
V+Ti
Mo
Mechanical Properties
Boron Cast Iron
2.8~3.6
<=0.12
2.0~2.7
<=0.5
0.7~1.2
0.3~0.5
0.04~0.08
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Brinell Hardness>210HB,
σb>=200Mpa
Boron Copper Gray Cast Iron
2.8~3.6
<0.2
2.0~2.7
<=0.5
0.7~1.2
0.2~0.5
0.04~0.08
Right amount
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Brinell Hardness>210HB,
σb>=240Mpa
Vanadium, Titanium Gray Cast Iron
3.0~3.6
<0.2
2.0~2.7
<=0.5
0.6~1.2
0.2~0.5
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>=0.3
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Brinell Hardness>210HB,
σb>200Mpa
Molybdenum Nickel Copper Gray Cast Iron
2.8~3.6
<0.2
1.8~2.4
<=0.3
0.5~1.0
0.2~0.5
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0.3~0.6
Right amount
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Right amount
Brinell Hardness>210HB,
σb>235Mpa
Bainite Gray Cast Iron
2.7~3.3
<0.10
1.7~2.5
<=0.3
0.3~0.7
0.~0.5
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Right amount
Right amount
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Right amount
Brinell Hardness270~330HB,
σb>350Mpa
Nickel Copper Gray Cast Iron
2.8~3.7
<0.12
1.8~2.7
<=0.3
0.5~1.2
0.15~0.5
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Right amount
Right amount
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Brinell Hardness>200HB,
σb>196Mpa
Specification:
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Application for:Â Â All Car Models
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production capacity:500,000 pieces/month
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Warranty:Â Â 1-2 years or 60,000-80,000 kms
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Delivery time: 7--60 days atfer received deposit
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Service:
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1. New products can be developed upon customers' sample or drawing.
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2. Factory supplier owning attractive price.
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3. Samples can be sent for customers to check the quality before ordering
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4. Accepting trail order.
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5. Free simple laser mark can be offered .
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